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Joined: Mar 2004
Posts: 144
Enthusiast
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OP
Enthusiast
Joined: Mar 2004
Posts: 144 |
Not been on for a while busy with house, anyway now the winter is closing in i decided to rebuild the engine in my golf to a better spec for more power. This is my new tubular exhaust manifold with a flange ready to take a Garrett GT28 ball bearing turbo, iam also adding new JE ceramic coated pistons to lower the compression ratio to 8.5:1, these will also have new forged rods for strength. Bigger 440cc injectors are being fitted too so the fueling dose'nt drop off and melt any pistons!! This spec should let me run 325bhp a 1.2bar boost, and keep reving to about 7k Will keep thread posted with pics of progress 
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Joined: Dec 2003
Posts: 2,943
Forum Master
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Forum Master
Joined: Dec 2003
Posts: 2,943 |
so when do you think the beast will be ready then?
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Joined: Nov 2003
Posts: 3,793
Forum Guardian
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Forum Guardian
Joined: Nov 2003
Posts: 3,793 |
Nice to see them Golfs in such good condition.
So few and far between now-a-days.
I am a signature virus, copy me into your signature to help me spread.
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Joined: Mar 2004
Posts: 144
Enthusiast
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OP
Enthusiast
Joined: Mar 2004
Posts: 144 |
Originally posted by Tony MK2: [b] so when do you think the beast will be ready then? [/b] Will hopfully be running in a few months but may keep it garaged till next year now depends on how eager i am to drive it. My MK1 is ready to drive now just need the new ECU (monday) as the last onw Blew 
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Joined: Jan 2004
Posts: 1,730
Forum Addict
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Forum Addict
Joined: Jan 2004
Posts: 1,730 |
Thats sounds like one sweet motor!
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Joined: Nov 2003
Posts: 3,041
Forum Master
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Forum Master
Joined: Nov 2003
Posts: 3,041 |
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Joined: Mar 2004
Posts: 144
Enthusiast
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OP
Enthusiast
Joined: Mar 2004
Posts: 144 |
New BrakesThese are 305mm in size and vented, the calipers are Brembo 4 pots, will change the discs for X-drilled when i get chance. Also put the manifold in place to check for spacing. ![[Linked Image]](http://www.cruisewirral.com/gallery/members/temp/04sept/cruisewirralv20004.jpg)
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Anonymous
Unregistered
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Anonymous
Unregistered
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your car is mint, good to see a car so well looked after, lot of money spent on it to 
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Joined: Mar 2004
Posts: 144
Enthusiast
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OP
Enthusiast
Joined: Mar 2004
Posts: 144 |
Originally posted by MisterAdam: your car is mint, good to see a car so well looked after, lot of money spent on it to Cheers Mate
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Joined: Mar 2004
Posts: 144
Enthusiast
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OP
Enthusiast
Joined: Mar 2004
Posts: 144 |
I hav'nt posted for a while, Anyway finally got all the parts together to rebuild the bottom end for my new Turbo, May even have it running in a week or so after a 14 months of having it off the road. Will updated more regulary this time!!
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Joined: Mar 2004
Posts: 144
Enthusiast
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OP
Enthusiast
Joined: Mar 2004
Posts: 144 |
Tonights progress: Finished putting the pistons and rods back in and torqued them up, but the sump on and manualy check the piston movment by turning over a few times, tomorrow the head will be going back on with the new gaskets!!
Cheers
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Joined: Jul 2004
Posts: 106
Enthusiast
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Enthusiast
Joined: Jul 2004
Posts: 106 |
hmmm
*mental note* don't race mk2 Golfs on the wirral */mental note*
mint car..
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Joined: Mar 2004
Posts: 144
Enthusiast
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OP
Enthusiast
Joined: Mar 2004
Posts: 144 |
Originally posted by Phil_G: hmmm
*mental note* don't race mk2 Golfs on the wirral */mental note*
mint car.. LOL!! Cheers mate try my best not to race it, far too tempting, hoping for a few runs at Santa Pod this year!!
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Anonymous
Unregistered
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Anonymous
Unregistered
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there seems to be an unbelivable amount of work done to this car good to see your doing all of it yourself  im not quite upto the standard of putting engines together but i'll try to do what i can keep us updated 
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Joined: Mar 2004
Posts: 144
Enthusiast
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OP
Enthusiast
Joined: Mar 2004
Posts: 144 |
 Thanks, its taken a few years of doing it to get to this stage and iv'e learn't from mistakes!! Managed to get the head back on tonight and torque down the 10 head bolts in the right sequence, sorted out the timing but dropped the F*@in  bolt for the tensioner so need a new one know!! Bought 2L of paint aswell so i can repaint the rear where iv'e removed the badges and smoothed, also got 2 new doors to repaint. Cheers
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